Turbocharger with no power due to oil at max. level on dipstick?

25.06.2019 12:02 • aktualizováno 25.06.2019 12:02
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Jazyk příspěvku: 1994 1997 1998

A friend calls up: "I have a Nissan here, but I don't have time to look at it. There are fault codes but the turbocharger is very lazy and the behaviour is very similar to the previous Toyota with the overhauled turbocharger!"
He is very experienced but is getting carried away with a "feeling" that he can see the turbocharger already completely disassembled. This is what 90% of car mechanics do. But this is a mistake. Nothing should be removed or disassembled before everything is not completely verified. 
Our detailed troubleshooting has taken us only 20 minutes and we know 100% about almost all the engine subsystems!

What does our FCD "bible" tell us:

  1. A LOG recording is a matter of 20 minutes. Gather all, even other unrelated values from a test drive, they will be very useful under all circumstances!

  2. Record all the values into one common log, so that you can see all their relationships through the dynamic signals. Never record any static values. They will lead you into a dead-end situation!

  3. Once you find the specific defective component that is causing that the car is not performing as it should, always do this
    1. ..cross-check this component with 2 or more quick and simple tricks - e.g. with simulation methods
    2. ..test the component in the condition as it is found on the car so that you have evidence in your hand about its defect
    3. ..learn from the signals recorded by the oscilloscope (never a multimeter)

  4. Do not charge your labour hours but your knowledge. If you are not going to record data logs and measure with an oscilloscope you will not understand individual relationships and earn money.

  5. Together with the invoice hand over to the customer the repair protocol (FCD offers a PDF version automatically). 
    This protocol will...
    1. ..safeguard you against any sort of claims. In hand, you will have facts because you never know when you will need them to protect yourself when a customer takes you to court because the engine suffered severe mechanical damage a week after it was in your workshop for repairs.
    2. ..support you in determining the repair price because the customer will see that the price is not made just by guessing, that everything was verified and that all the diagnostic work was well-earned.
    3. ..help you to promote your services by a simple and free "by word of mouth" communication. You should know how pleased you can be because you don't have to invest in
    4. advertisements when you have a line of vehicles waiting in front of your workshop doors.

Many unwanted steps could have been taken in the case of this Nissan X-Trail. The symptoms that were present have a number of different causes and when the DTC memory is empty the mechanics begin to sort the problem out based on their experience which is almost in 50% cases a mistake! Sometimes this can be a very expensive mistake. You can find the complete case including all the diagnostic steps for your review here Turbocharger – slow boost pressure activation.
Video is available here: https://www.youtube.com/watch?v=EALG8XPZtBs 


Obrázky, fotografie a soubory (6)

No DTC in the engine ECU (1998/8)

Despite this, the customer arrived with a complaint that it's almost impossible to drive off from a road junction. Since the vehicle is equipped with an automatic transmission the only possibility is to lift the foot from the brake pedal, press the accelerator pedal all the way to the floor and wait several seconds before the vehicle begins to accelerate. We need to find out what is the most probable cause. We insert the OBD module, select the "measured values" and we go for a test drive recording all the values into a LOG.

10 minute test drive, 5 minutes to process the LOG into a graph. No trace of a fault. (1998/9)

From the LOG graph I can read between the lines three messages: 1) The engine ECU doesn't require higher turbocharger boost pressure during drive off! 2) The boost pressure control allows higher pressure only after a short while (about 3.5 to 4 seconds)! 3) The boost pressure doesn't reach the requested value at any point. At low RPM or at high RPM!

Fuel system verification that doesn't cost anything (1998/10)

The actual fuel pressure copies exactly the trace of the Target value. With this information, we know that the fuel system is OK and we don't need to do any further test = time saving. Under the general patterns, the following apply " Without air, there is no fuel and without fuel, the turbocharger will not create boost".

This trick will speed up the diagnostics (1998/11)

After going onto the road it is clear that even with the accelerator pedal on the floor I am restricting the other road users. Above about 2 100 rpm the power starting to pick up. At low RPM there is no power. Power is at higher RPM and the car drives OK even above 3 500 RPM. Driving off from low RPM is very poor. I already know that I don't have to verify the turbocharger, fuel system and fuel injectors. For the following test drive, I will use simulation and disconnect the airflow sensor. I am keen to see and compare the dynamics of ALL the signals in the graphs when the airflow sensor is connected and disconnected. Comparing the signals from both modes should tell me more.

We can use the trick with the disconnected airflow for "chiptuning" diagnostics (1998/12)

Disconnecting the airflow sensor can be applied on about 95 % of cars. The remaining 5 % of cars will not drive at all with a disconnected airflow sensor and thus this simulation test cannot be applied. With these graphs, we have saved a lot of time and eliminated steps in the wrong direction!

The actual fault is in the crankcase ventilation (1998/13)

It's quite simple how we arrived at this. The complete diagnostic story with the description of the methods can be studied on the FCD.eu website. (Available only through paid registration.)

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